Heyang Song1,2This email address is being protected from spambots. You need JavaScript enabled to view it., Beilun Hu2,3, and Guangjiong Zou1
1Chongqing Rail Transit Design and Research Institute Co., Ltd, Chongqing 401122, China
2School of Civil Engineering, Chongqing Jiaotong University, Chongqing 400074, China
3Chongqing Vocational Institute of Engineering, Chongqing 402260, China
Received: August 4, 2023 Accepted: February 1, 2024 Publication Date: March 8, 2024
Copyright The Author(s). This is an open access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are cited.
Grouting, an essential technique in tunnel construction, is adopted for reinforcing surrounding rock and preventing water leakage. C-S materials, renowned for their outstanding performance, eco-friendliness, and cost-effectiveness, have become widely applied to tunnel grouting. Nevertheless, the available C-S materials on the present market encounter challenges, such as limited fluidity, swift setting time, and short working duration. In this study, through laboratory experiments, the performance variations of C-S grouting materials under various influencing circumstances were analyzed. According to experimental results, the following results are drawn: (1) Increasing the water cement ratio in cement slurry can extend the gel time of C-S grouting materials. (2) The larger the volume ratio of cement slurry to water glass, the slower the setting of C-S grouting material, and the water precipitation rate was 0. (3) Increasing the flyash content has a retarding effect on C-S grouting materials though it improves fluidity. The water separation rate increases as the flyash content increases. (4) When the water cement ratio was 0.8, the volume ratio of cement paste to water glass was 1:1, the parameter of primary fly ash was 20%, and the parameter of disodium hydrogen phosphate was 3%, the properties of C-S grouting material can be effectively improved. The modified C-S material mix ratio proposed in the study can be further tested and verified during tunnel construction, gradually improving grouting parameters, and has important guiding significance for the development of tunnel grouting reinforcement plans.
Keywords: C-S materials; gel time; rheological property; water separation rate
[1] J.-S. Ryu, N. Otsuki, and H. Minagawa, (2002) “Longterm forecast of Ca leaching from mortar and associated degeneration" Cement and Concrete Research 32: 1539– 1544. DOI: doi.org/10.1016/S0008-8846(02)00830-X.
[2] A. C. Garrabrants, F. Sanchez, and D. S. Kosson, (2003) “Leaching model for a cement mortar exposed to intermittent wetting and drying" AIChE journal 49(5): 1317–1333. DOI: 10.1002/aic.690490523.
[3] F. Heukamp, F.-J. Ulm, and J. Germaine, (2005) “Does calcium leaching increase ductility of cementitious materials? Evidence from direct tensile tests" Journal of materials in civil engineering 17(3): 307–312. DOI: 10.1061/(ASCE)0899-1561(2005)17:3(307).
[4] Z. Hua, (2014) “Regulation of Admixtures on the Rheological Behavior of Cementitious Grout" Bulletin of the Chinese ceramic society:
[5] R. Xia, B. Li, B. Yang, Y. Tang, P. Chen, J. Qian, and S. Zhu, “Research on dynamic rheological property of two-component polyurethane/epoxy resin grouting reinforcement material" New Chemical Materials 42: 112– 114+126.
[6] X. Pei, J. Zhang, W. Wang, and F. Yang, (2017) “Hydration process and rheological properties of SJP cement paste" Chinese Journal of Geotechnical Engineering 39: 201–209. DOI: 10.11779/CJGE201702002.
[7] F. Ye, C. Sun, J. Mao, X. Han, and Z. Chen, (2017) “Analysis on grouting mechanism for shield tunnel segment by cement and sodium silicate mixed grout in consideration of time-dependency and space effect of viscosity" China Journal of Highway and Transport 30: 49–56.
[8] R. Ren, Y. Li, F. Xu, H. Wang, and W. Li, (2018) “Performance and application study of geopolymer as tunnel grouting material" New Building Materials 45: 118– 121.
[9] C. Zhang, J. Yang, Y. Xie, F. Gong, X. Liang, J. Lei, and B. Su, (2018) “Experiment and application for grouting materials for karst under conditions of underground water flow before shield tunneling" Chinese Journal of Rock Mechanics and Engineering 37: 2120–2130. DOI: 10.13722/j.cnki.jrme.2018.0196.
[10] Z. Qingkai, (2019) “Application of cement-based fiber glass slurry in tunnel grouting and water plugging" Journal of Yangtze River Scientific Research Institute 36: 133–138. DOI: 10.11988/ckyyb.20171368.
[11] G. Song, L. Wang, Y. Zhang, Y. Guo, and Y. Cao, (2018) “Rheological and hydration properties of polymercementitious grouting material at early stage" Journal of Harbin Institute of Technology 50: 31–35.
[12] R. Liu, Z. Zheng, S. Li, and H. Yang, (2018) “Mechanical properties of fractured rock mass with consideration of grouting reinforcement." China Journal of Highway and Transport 31: 284–291.
[13] L. Ping, S. Xin-fei, B. Yin, F. Cheng-wen, and M. Fanlu, (2022) “Performance and plugging effect of tunnel leakage plugging materials" China Journal of Highway and Transport 35: 38–48. DOI: 10.19721/j.cnki.1001-7372.2022.01.004.
[14] L. Yong-chao, Y. Zhen-yu, C. Xue-song, L. Gang, Z. Tian-xing, and L. Qing-han, (2021) “Experimental study on plugging effect of different grouting materials for water and sand leakage of tunnels" Chinese Journal of Geotechnical Engineering 43: 249–252. DOI: 10.11779/CJGE2021S2059.
[15] L. Fan, L. Sun, Y. Yu, J. Zhang, and J. Guo, (2022) “Metakaolin improves adaptability of cement-based grouting materials used in high geotemperature tunnel engineering" Materials Reports 36: 105–112. DOI: 10.11896/cldb.20100228.
[16] J. Zhang, C. Wang, Z. Li, Y. Gao, and W. Zhang, (2022) “Experimental study on the engineering charateristics of red mud-based green high-performance grouting material" Chinese Journal of Rock Mechanics and Engineering 41: 3339–3352. DOI: 10.13722/j.cnki.jrme.2021. 1281.
[17] L. Ma, J. Qiao, Y. Sun, X. Zhu, W. Zhang, and G. Xue, (2023) “Mix proportion design and properties analysis of micro-expansion grouting material for secondary lining of tunnel." Journal of Yangtze River Scientific Research Institute 40: 158–166+171. DOI: 10.11988/ckyyb.20221070.
[18] N. Wang, L. Huang, X. Xu, C. Zhang, S. You, and Y. Sheng, (2023) “Research on preparation technology of high performance synchronous grouting material for shield construction" Concrete: 136–139.
[19] P. Chen, J. Zhong, X. Gu, X. Xu, J. Zhang, and P. Gao, (2023) “Preparation and properties of foaming agent for tunnel backwall grouting materials" Urban Mass Transit 26: 70–75. DOI: 10.16037/j.1007-869x.2023.05.013.
[20] Z. Zhou, Z. Deng, H. Yan, and J. Zhang, (2023) “Experimental study on new green grouting material of karst area tunnel" Journal of Railway Engineering Society 40: 63–68.
[21] W. Tao, C. Lu, C. Ye, and P. Cheng, (2023) “Study on grout diffusion characteristics and application of polyurethane composite grouting materials" Journal of the China Railway Society 45: 1–9.
[22] Z. Huayang. “Study on grouting diffusion law of through cracks in tunnel secondary lining straight wall". (phdthesis). Chongqing Jiaotong University, 2019.
[23] J. Jingdong. “Research on in-situ stress test and analysis method of rheological stress recovery method for deep soft surrounding rock". (phdthesis). Wuhan University, 2016.
We use cookies on this website to personalize content to improve your user experience and analyze our traffic. By using this site you agree to its use of cookies.